mixing matters blog

Industrial Mixing topics from your mixing experts

Mixing matters blog - Covering any topic involving industrial mixers and utility mixers

Mixing in water treatment
Industrial Mixing

Mixing 101: Low rpm, High Torque Mixing

Mixing 101: Low rpm, High Torque Mixing In the process industry, there’s a strong focus on power as the defining characteristic in mixing. Many considerations are often left by the wayside when choosing a mixer. These factors can make or break the application. Relying solely on the G-Value or velocity gradient in mixer design leaves important information out of the equation. Focusing on the G-Value gives rise to the misconception that horsepower, rather than torque, is the critical factor determining mixing effectiveness. This method is effective for applications requiring high-sheer and turbulent flow, but this isn’t always the case. High-speed mixing introduces a host of additional considerations based on fluid viscosity, flow patterns, and shearing. Mixing Categories Different types of

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Mixing Image
Dynamix Products

Key Factors to Lime Slurry Usage in Water Treatment Processes

LIME SLURRY USAGE FOR WATER TREATMENT PROCESSES   FACTORS TO CONSIDER   What is Lime? Not to be confused with the lime you find in your local produce store, Lime is a commonly used chemical for wastewater treatment and can be slaked when water is added and turned into slurry. The use of lime in its various forms has been steadily on the rise. Today lime is the most important chemical used throughout the world for pollution control. It is, therefore, imperative that handling and processing lime be well understood by all those who use this chemical. The Lime used in the water treatment industry is referred to as either quicklime (CaO) or hydrated lime (Ca(OH)², which is hydrated in

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Torque Explain Diagram
Mixer Configuration

Mixing 101: Torque and the Art of Mixing

What is torque… and what does it have to do with mixing? Selecting a mixer drive with a high horsepower rating doesn’t guarantee a satisfactory result in your application, and it doesn’t necessarily translate into a more powerful mixer either. Horsepower is merely a measurement of the rate at which work is done – or how much input power a motor has. Simply throwing more horsepower at an application may make a mixer’s impeller turn faster, but it will also drive down efficiency, negatively impact your budget, and can even damage your product through shear. If the driving force of a mixer is rotational, then horsepower is secondary to torque as the force that drives the pumping and performs the

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Knowing Your Application
Mixer Configuration

Mixing 101: The Importance of Specific Gravity

What is Specific Gravity? And why do we ask for it… Next to viscosity, specific gravity is a separate but equally important factor in optimizing a mixer. Without factoring this measurement into your mixer design, your results would not reach product specification. What is Specific Gravity? The term “Specific Gravity” (SG) is used to define the weight or density of a liquid as compared to the density of an equal volume of water at a specified temperature. The temperature used for measurement is usually 39.2oF (4oC), because this temperature allows water to assume its maximum density. In the metric system, water has a density of 1 gram/ml, so density and SG are numerically equal. If the liquid you are comparing

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Mixer Configuration Application
Mixer Configuration

Mixing 101: Optimal Mixer Design

4 FACTORS FOR OPTIMAL CONFIGURATION Getting the right mixer for the job involves so much more than simply purchasing a standard unit off-the-shelf. There is an art to configuring a mixer that will optimize the results of an application. Selecting a mixer based solely on horsepower or RPM requirements can produce less than optimal results, and even damage your product through excessive shear. As we discussed in an earlier post, we first need to understand the 4 Factors for Configuring a Mixer, which are: Tank Type & Volume Fluid Viscosity Specific Gravity Environment & Process Once a Dynamix Sales Engineer understands these factors in relation to your application needs, we are ready to configure a mixer that will both maximize your investment

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Wine Factory Tanks
Mixing 101

Mixing 101: Optimal Tank Design

UNDERSTANDING HOW TANK DESIGN AFFECTS MIXING Apart from the actual mixer, the design of the mixing tank is the single most important factor in producing a successful result in any process. In order to allow optimal performance from a mixer’s impeller, it is essential to create an environment that supports both correct impeller positioning and appropriate liquid coverage of the impeller. Incorrect positioning negatively affects the performance of a mixer, the quality of a product, and may even be detrimental to the performance life of the mixer drive. When looking at tank designs, vertical cylindrical, and square or rectangular tanks are most common. In the process of selecting the optimal tank design for an application there are certain rules of

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